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4 Pages. Im stumped. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. Would this tube size tube hurt the pump taking too much compressed air out of the pump too fast. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. No, I would not put a regulator there if it were my setup. Check for bent. guide book online. They said nothing was wrong with the motor. Abac compressors offer compressed Air. 2. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. ABAC Dealer in UAE - Adex International | +971 55 577 5434 Good luck, I hope someone has the manual to offer. I hope another visitor can comment. Pressure in the tank is below the cut-in pressure. As the volume decreases the pressure increases. Watch this fix before you start buying parts. Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? If so, what make and model of compressor please? Ill see if I can find a wiring diagram to see if they were right from day one. 9. 33 gal Craftsman compressor keeps tripping the breaker? ABAC - Air Compressor Supplies UK The motor should have enough power to pump with back pressure due to the new capacitors. Theyll likely be able to make one for your from soft copper tubing. However, if the air becomes too hot for the compressor to handle, something is indeed wrong with the machineTime stamps:0:00 How to prevent an air compressor from overheating2:02 Causes of Air compressor to Overheat1:25 Low Suction Pressure2:50 Faulty Metering Devices3:07 Excess Discharge Pressure3:56 Inadequate Cooler Space4:34 Inadequate Room for Compressor to Properly Vent5:15 Compressor Parts are old or Clogged5:55 Frequency of Use6:32 Ambient temperature7:02 Eroded Oil8:07 Thermal Valve8:50 Type of Air Compressor#Compressor #Overheating#P\u0026HS04Playlist of Pneumatic and Hydraulic Systems:https://www.youtube.com/playlist?listOther Videos:Pneumatic Systems | Introduction | Pneumatic machines | Applications | Features:https://www.youtube.com/watch?v=S_WJ-Components of a Pneumatic System/ Five most common Elements of a Pneumatic Machinehttps://youtu.be/2AhFJoxuk6ETypes of Air Compressors | Reciprocating, Compound, Rotary Screw, Rotary Vane, Scroll, turbo, etchttps://youtu.be/v6K3kIP1aH4Share this videohttps://youtu.be/qPvvwbxg3yw Drain oil, refill with oil of proper viscosity. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. that has to be upgraded to 1/2. The other appears to be just a sound file. Air Compressor Will Not Build Pressure Troubleshooting, Compressor Wont Re-start When Air Is Used. Also need to diagnose original problem. Ive added a photo of what I believe is your compressor so folks can see what were talking about. Ill give that idea a try. Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? The pump doesnt appear to have any branding. Still blew fuses. Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. It seem to develop resistance to spinning while it builds pressure. User manual Abac A29B 90 CM3 (English - 120 pages) Heres where you can find the answer or post your own question about that brand if no answer if desired! Abac A29B 90 CM3 . Refrigerated Dryers Water entering oil reservoir due to compressor operating in high humidity environment. The muffler keeps getting filled with gasoline,why would that be? If it is on this model of Porter Cable compressor, that suggests that the motor is running, and since this is a direct drive system on this compressor, I think, then the pump should be cycling. Repair. There are also many links to items within our online store. I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. Stay oil-free. I plugged into my neighbors garage which apparently is 3 phase but still at least 25m from the house and the same issue. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. Brand new when I got it but never used it. In these troubleshooting 'basics' series I explain the most common problems and their solutions. continuous duty at 175psi.2) Aftercooler manifold 3/4 type L copper piping, 72 total run ( See attached picture)3) Air line from aftercooler manifold 3/4 type L copper, 20 total run.4) 3/4 combination water trap/air regulator, 11oz bowl make, THB installed at compressor tank..5) 3/4 air filter system including water trap/air regulator, coalescing filter and desiccant dryer 11oz bowls. 09 Abac belt driven valves plates and gaskets replacement Heres where you can find the answer or post your own question about that brand if no answer if desired! Hi David. Little update. Receiver does not hold pressure when compressor is unloaded. Thanks. . Any ideas? Not sure what else to do? Thanks for the photos, Dave. Ive soaped every fitting, tightened those which were leaking. Can someone please help me out here. 6 hp) motor. You are using a browser we do not support any longer. The cooling fan on the backside works but the compressor will not kick on. I have a Ingersoll-rand model T30. ABAC International homepage Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. Only when I disconnect the unloader tube and start the motor and then connect the unloader tube does the compressor work correctly. You have a compressor that was built on a Monday or Friday (:-), or how are you getting power to the compressor. Quote:except that it will drain the tank faster and cause more rapid cycling of the compressor motor and pump. In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. It works pretty good for the set up being that small. I reinstalled the main air filler tube and removed the smaller unloader valve tube. My shutoff Id 120 psi. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. Using it with high speed carving tool, Vortex F5. All ABAC catalogs and technical brochures - DirectIndustry 6 Pages. My first thought was that was the motor capacitor failing, but if a change in motors did not resolve the issue, I would look now to the valve plate in the cylinder head to be a likely candidate. The same for the air lines. I also removed the valve assembly and dissassembled and rebuilt that. Please explain further, and also, whats the age of the compressor, the make and model too? This one Ive no idea, Juan. Older compressors are a witch! As an Amazon affiliate, we earn from qualifying purchases. As it builds pressure in the tanks it slows the motor from turning and will either stop the motor or make the belt slip. And, again, I wouldnt put a regulator there it were me. ABAC User manuals online Learn everything about your product thanks to the technical manual. Number of questions: 0 Ask a question. Oil change for an ABAC direct drive air compressor - YouTube Motor turned on no problem. In stock form it only puts out 5.0cfm @90psi and 6.0cfm @40psi. Pump stops for second, motor stops turning more info please? ABAC compressor fault | Air Compressor Guide Tried both a new run and start capacitor and did not change. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. Let us know what you found, would you? I then removed the unloader tube and again the motor was able to turn on. I believe its preventing the knob from reaching the gear or spline inside the regulator. Add a new gasket and reassemble the head. Bleed tank! That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. Do the further checks, and please advise what you found. I dont see where you identified the make and model of compressor Ramon, unless I missed it? Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. Thanks. Can anyone advise? Can I Use an Air Compressor as a Pressure Washer? When performance issues arise with an air compressor, the problem can often be traced to heating issues. Learn everything about your product thanks to the technical manual. Be sure to dump all the air before opening any fittings. Hi i spray wd40 on my air crompresser now it doesnt work any advice. I run beads on the insides of the aluminum C channels to fill in any high spot off the shroud so it sit tight. I replaced the belt, the wiring to the motor, and put on a new pressure switch. I use this compressor for auto1976/2017car 1977truck & home a far amount of sand blasting small workbench cabinet, But as you know it a little bit small far this trying auto trans cooler help remove more water to try to get 3 min work done steps, rest let air build up so on. ABAC Genesis Air Compressors Here are the brilliant GENESIS ABAC compressors. The gas is then pushed out of the cylinder to the next stage of compression or to the discharge connection. Motor will eventually get the compressor to about 110 PSI and then slow down, strain, and stop. I have it all on 1/2off the compressor 120psi to cabinet, and at the cabinet reg turned down to 40psi and water trap in to cabinet. So far I am happy on this part.I put in a inline 1/2inch check valve. you can see how the full knob turns together and if turned fully it detaches. Page 31 Tighten the bolts on the air compressor. If you have the old one, and even if you dont, when times permit, take it to a good, industrial plumbing supply house. Would like to add a filter too. i cannot rotate the red ring separately nor can i push down, the only thing i can do is rotate the whole thing and if i did fully it detaches. USE ONLY GENUINE REPLACEMENT PARTS Please check out the two I added. Everything sounds good in the motor. No auto unload and show air pressure high and then stop compressor plz ansme. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. I have changed the oil and cleaned the air filter. It was purchased in Canada, and I dont remember if it was branded as Craftsman or something else. Get creative with how you plumb if needed as the air (by and large) doesnt care the path to the discharge coupler, as long as there are as few air flow restrictions as possible. Any ideas? I have the same problem with the same compressor. Whichever model or type of ABAC compressor you own, we can ensure . In one area we us it to spray solvent based adhesive. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. I cant seem to find the problem im having. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. I have contacted Lowes and Kobalt and neither can help only refer me back to the other. While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. I replaced the check valve with a new one. Try to determine if there are any mechanical impediments. How to change the oil on an ABAC (series PRO) lubricated direct driven air compressor.The compressor is filled with original oil. Turned on the motor and it was straining and unable to turn the compressor. . Ran well until now? Now not that it much over but overtime that add up air saving and less wear tear on the pump in years forward. Motor turned on no problem. User manual Abac Monte Carlo L20 (English - 64 pages) Thank you for your complete reply. Bleed tank! We dont know what make or model of compressor you have, Terence. 8. Refrigeration Air Dryers. Nothing has worked. By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Check to make sure that fuses are of proper ampere rating. What might the problem with my compressor be? I have a Porter Cable 24 Gallon from Tractor Supply. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. Did that solve it? In the meantime, please. On closer inspection the oil in that motor was really dirty so I drained it out. does my compressor need a new pressure switch? Replaced the belt. And yes, often that fitting will have a port on the side of it to allow a line to plumb over to the pressure switch unloader valve. Im no expert on glue guns. Hi, yeah I mean the pump and the model is a Clarke Air industrial XE29/270. { Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. Im sure it needs new oil, etc.2) Do you think the bogging down is being caused by the belt tension? Whats here on air compressor problems and fixes? Yes that will be true. Ask a question. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. I have a new California Air tankless compressor. Many thanks. Receiver pressure builds up quickly on compressor. Most pages have a comment section where you can leave a question about that specific make of compressor. Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. I thought so too so I got replacements. Yes, youre quite correct that typically the line from the pump head enters the tank through a fitting with a tank check valve. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Only running as it will put no air in tank it all blows out underneath tank somewhere, Hi thereIm after some advice on how to connect copper piping to my tank. This is for now. Installed it within 4 ft of breaker box, with disconnect switch with non20 amp fuses in between . Theres a page on this site about how to do that. How you plumb it, or plug ports into it, is entirely up to what you need to add to the tank. So far this is work well for light to med work that I have done. Please see the page on this site about air compressor motor capacitors and how to test them. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. SPINN Rotary screw compressors. I think it was a mistake to stretch the spring that pushes down on the brass valve disc out a little bit, since it was almost completely flat. As that would be the only thing that I might see being a possible problem. Hi All Hoping for some help on a little problem. Start by loosening them and see if the top will lift. Air Compressor Trouble-Shooting, Problems, The Causes, Solutions The gun keeps leaking. 1. Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. It appears to say F J10 078, The pump is a 2 stage inline pump (not a V). For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. The regulator setting is what controls the downstream pressure, and the size of the regulator affects the downstream flow. Took the top off the head and the valve plate parted and the flapper plates scattered around the floor. On start up it runs for a few seconds and trips the thermal overload. What switch are you planning to use? The issue sounds like its power related for sure. Terence, is it taking much longer to fill up to the cut out pressure than normal? Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Is there are in the tank, and if so, what pressure is it? I wouldnt if this were me. Lubed air compressors require longer and more frequent operations compared to oil-free ones. The bleeder line on the head stay the sameAnd goes back to the air regulator pressure switch release. ABAC Compressor Servicing & Repair - Maxair Air Compressor Services I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? I swapped each wire one at a time so its like for like. What parts do I need for this modification and is it advantageous to use a 3/8 pressure regulator. That suggests a pump head overheat to me. In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. Submissions to the Q&A section have been disabled for the time being. i accidentally locked my brand new oilless air compressor regulator knob how can i unlock? Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. I need to know the positions these need to be in. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. Learn about industrial compressed air systems and receive fresh articles in your inbox. I have new motor and air compressor. Please advise. Air Compressor Troubleshooting Guide. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Improve ventilation or relocate compressor. ABAC Compressor problem | Power Equipment Forum My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. If so, I cannot understand why there would be need for a check valve up near the pump head. Will try to have it back online asap. With ABAC being committed to quality, reliability, and simplicity, their air compressors are perfect for any paint shop or workshop that uses a compressor all day every day and reliability is required. This photo shows one set up, but yours could be entirely different depending on what parts are to be installed in the base of the switch or adjacent to it. Ive now put the belt back on and now I get a brrrr noise and it trips the thermal overload. Check for possible damage to bearings, replenish oil. When open the air locker water will come with air in borewell compressor why. Did you solve your problem? Are you unable to find ? 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters Attached at end of copper piping run.Question:1) Am i making a mistake by installing a combination water trap/air regulator at the compressor tank? Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. 10 Reasons Why Your Air Compressor Gets Overheated - YouTube If so, I cannot understand why there would be need for a check valve up near the pump head. So continuity was checked through each wire & terminal, through the disconnect switch terminals & the pressure switch. since the time of writing my original post, i disassembled all the air lines from the pump to the inlet of the receiver and I found a lot of black gunk, I cleaned it all up and polished the parts with a wire wheel on my bench grinder.